Many bobblehead lovers are curious as to how custom bobbleheads is created and why it always takes weeks to help make one. At a top level, there are actually four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Just before into specifics of each step, it really is worth mentioning how the process described is designed for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step requires a mastery of hand sculpting skills. It is usually completed by skillful artists, who normally have years of experience doing hand sculpting depending on provided photos or reference objects. It may take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it might take greater than a day or two. When the initial sculpting is completed, the buyer will get the chance to examine its photos. Making changes is relatively simple and quick during this period. On the flip side, it will be more expensive to request a change at the later stage because the whole sculpture must be rebuilt. Therefore, a consumer should check out the initial sculpture carefully as soon as the bobblehead maker is looking for comments. If you are not sure, you should ask for more photos or demand clarification. By doing that, you might take more time upfront, but you will additionally minimize the chance of needing to get the bobblehead reworked later and having to cover more. Also, the individual should know that a custom bobblehead doll is made based on submitted photos instead of a live person. Therefore, the expectation needs to be set properly with regards to the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method in which the first sculpture through the previous process will be utilized for a base to create the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel is going to be used on the top of the initial sculpture. A soft silicone coating that can take the contour in the sports bobbleheads will be formed once the gel dries. Then, a plaster coating will likely be applied on top of the silicone coating. The plaster coating may become a hardened cast once the drying process. Subsequently, the original sculpture will probably be taken out of the silicone coating. Once the preparation job is done, melted resin will likely be injected to the emptied silicone coating to form the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin inside the desired shape before it can be solidified. As soon as the resin becomes solid, it will be removed by opening the plaster and peeling off of the silicone coating. Presently, a raw bobblehead doll has been given.
3. Polishing (anyone to three working days)
A raw bobblehead is not really able to be painted. It offers grease on its surface that should be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process can lead to poor painting at a later time. Polishing a bobblehead doll also takes a decent level of craftsmanship. Because its shape and curvature are very different from a to a different one, this technique still should not be standardized and automated. Along with eliminating the grease and smoothing the outer lining, refining the raw bobblehead details manually can be necessary. Due to tolerances stemming in the molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead following the initial polishing, and that process should be reiterated. When it is determined that the defects cannot be fixed, the entire raw bobblehead needs to be scrapped.
4. Painting (anyone to three working days)
Painting is not as elementary as it appears to be. Step one is to blend base colors to generate colors the consumers desire. The caliber of the blended colors is critical, as it possesses a large effect on the aesthetic part of the bobblehead. Also, because every bobblehead could have its unique colors, simply making the desired colors rich in quality for custom wedding bobbleheads can be very time-consuming. Secondly, painting is completed using the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to create different patterns on their own clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are used on a bobblehead doll both for its head and body, it might be assembled through a spring with glue on ends. Obviously, using the spring is the reason why the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading these has already established an improved understanding of the basic process of making a custom bobblehead doll. By using a better knowledge of the process, a consumer can better plan their next buying of a custom bobblehead doll.